Materials and Manufacturing


Serious Materials, a California-based company, just announced an agreement with Johnson Controls (NYSE: JCI) to “super-insulate” over 6,500 windows as part of a $13.2 million energy efficiency retrofit program for the nearly 80 year-old Empire State Building.

Note, I wrote they will “insulate” the glass, not replace it.  According to Sustainable Materials, here’s how it works:

“The existing glass of the building’s 6,514 double-hung windows will be removed from the window frames, separated, and cleaned in the processing space. New super-insulating IGUs [Insulating Glass Units] will be produced using the old glass panes, new spacers, suspended coated film, and special gas fill [argon-krypton gas mixture]. The IGUs will be re-installed into the existing window frames.”

These efforts alone will directly reduce energy costs by over $400,000 per year, and the remarkable fact is Serious Materials is using the old glass!

The Empire State Building project is a model of what needs to happen across the nation.  Old buildings are highly inefficient, and provide the greatest opportunity to gain real energy savings.  The Empire State Building plan calls for eight separate measures in lighting, insulation, electricity controls, HVAC, and tenant training and incentives.  Once all measures are complete, the Empire State Building retrofit team predicts a 33% reduction in cooling load, and a reduction of peak energy load by 3.5 megawatts (yes that’s just the reduction).  The retrofit team also predicts a 38%reduction in total energy use and an eventual energy cost savings of $4.4 million / year.  How about that for ROI?

Click here to find out more regarding the Empire State Building’s eight measures

Click here for the press release from Serious Materials

Editor’s note: Don’t miss tonight’s Clean Tech Event at McCormick and Kuleto’s. Click here for more information

New Home is a Bay Area-based company opening “Big Box” sized showrooms that will offer green building supplies for consumers and builders.  Rich Rifkin, the founder of New Home, plans to start by opening 10 stores in the Bay Area and Sacramento.  The stores will offer over 200, 000 products as well as educational materials and videos.  The first stores are slated to open in San Rafael and Dublin (two good places to start, IMHO). 

An online presence will be important to the success of the business, and Mr. Rifkin is off to a good start. The website, www.newhomeinc.com is under construction (pun, if there is one, intended), but offers a look at what’s to come.  Essentially, the website will offer a virtual version of the green building mega-stores. 

Everything is in the nascent stages, but Mr. Rifkin’s idea is likely bound for success.  With the overwhelming momentum of greening building codes, large outlets specializing in green products are not only novel, they’re essential.

The Conta Costa Times ran a good article on this: Click Here

Thanks to Jennifer Rankin for tipping me off to this story!

Here’s a great article on solar panel ratings. Published first on the Calfinder Solar Blog, and then on Solar Feeds (publishers of the Green Tool Bar for web browsers) the article provides some basic pointers on shopping for solar panels.  The article is a nice short read, and it’s a great place to start for someone who has never shopped for solar panels before.  

The article suggests one look at the following criteria:  

  1. Minimum Warranted Power
  2. STC v. PTC Ratings
  3. Efficiency Ratings
  4. An Underwriters Laboratories Listing (UL Listing)
  5. SRCC Rating

Those are the main points.  To get the full article and some quick tips on solar materials, visit the Calfinder Solar Blog or Solar Feeds.

There are a number free webcasts at the online “Green Building Summit.”  The programs look focused, and the speakers are generally very good.  

Topics include: incentives and regulation; building and operations; nanotechnology and other topics focused on green building and technology.

For more information go to: http://www.brighttalk.com/summit/greenbuilding

The 2009 Green California Summit and Exposition is coming up!  From March 16-18, The Sacramento Convention Center plays host to well over a hundred exhibitors, and dozens of panels and forums.

Visits to the exhibition hall and attendance at keynote addresses are FREE!  If you want to attend the panels and educational forums, the fees are quite modest.   

The Green California Summit and Exposition is put on by Green Technology Magazine, and its marquee sponsors.  The educational forums cover such diverse topics as California’s new building codes, AB32, maintenance and operation of green buildings, finance and purchasing strategies, green leases, recycling and composting, transportation solutions, LEED,  and much more.

Take a look at all of the Summit’s events by clicking here!

Managing the disparate technologies in a high performance buildings is a key component to realizing the true energy saving potential of new technology.  Many companies offer tracking software for high performance buildings (e.g. PureChoice, Energy Control, Inc, and Control Technologies, Inc.)

Today, Cisco Systems, Inc. (Click Here For Press Release) the technology behemoth that rules the network router industry is applying its expertise to Green Buildings, and taking the idea of building energy management to a whole new level.

EnergyWise is a new technology that not only allows users to monitor and control large high performance components of a building (such as the HVAC, water, or elevators), it also allows managers to monitor and control the performance of anything plugged into a power source.  Imagine controlling every light switch in a building from a single work station.  Or how about creating mandatory settings that force computers to sleep after a certain amount of time.  Cisco states that all of this and more is possible with their new product (though the controls for HVAC and other large components are still being developed).

Obviously this raises interesting questions regarding office leases and leasee/lessor obligations regarding energy usage and permissions to control work environments.  It’s one thing to control the temperature in an office, but quite another to force tenants to have computers enter “standby” mode after five minutes of inactivity.  Stay tuned to the California Green Building Blog for an upcoming post on leases for green office space.

In the mean time, click here to visit Cisco’s home page for the EnergyWise product.

According to CNET, IBM is also contemplating entry into building systems management software (click here for full article).

Every now and then, I do random web searches to see what emerges.  That’s how I found the California Center for Sustainable Energy located in San Diego, California (www.sdenergy.org).  Talk about resources, geez!  This organization is all things energy for San Diego, but a lot of their information can be applied anywhere.  

The center has articles, research, forums, and events.  They have reports on legislation, too.  They even present the San Diego Excellence in Energy (SANDEE) award.  

According to their website, the SANDEE is awarded to “outstanding projects and activities that have achieved significant energy savings and/or contributions toward the goals of the San Diego Regional Energy Strategy 2030 through the implementation of energy efficiency, energy conservation, renewable energy measures and CO2 reduction in San Diego County.”

There are many different categories for individuals as well as small and large businesses, and yes even an award for municipalities.  Nominations for a SANDEE award are due February 2, 2009, so if you know someone who might be eligible, you better hurry.  For more information, “Click Here.

You wake up to a cold winter morning.  You want to get out of bed, but dread having to step on the freezing cold bathroom tiles.  Even under your warm blankets, you can feel the cold air inside your bedroom.  Despite this, you refuse to turn on the central heating unit because of rising heating costs. 

Now imagine this ~ No more cold tiles.  No more visible breath reminiscent of something out of The Six Sense.  The temperature of the air, floor, walls ~ all a balmy 70 degrees.  Even better, all of this without having to lay a hand on the thermostat. . .   

In Germany, this scenario has become plausible through the rise of “passive homes.”  Passive homes are hermetically-sealed homes that use advanced insulation and heat-exchange ventilation systems to minimize heat loss while allowing sufficient air circulation.  By using ultra-thick insulation and a series of complex doors and windows, architects create an airtight shell that keeps warm air in and cold air out.  By efficiently trapping heat (up to 90%), a passive home can stay heated with the use of sunlight, everyday household appliances, and even body heat.

But, don’t expect to jump on the passive home bandwagon anytime soon.  In the United States, this method of heat exchange is still new, which means LEED officials will have a difficult time determining whether or not it meets LEED certification.  Unlike Germany, where individuals pay around 5 – 7 percent more for passive homes, people here can expect to pay significantly more due to its rarity.  Moreover, the feasibility of passive homes is highly dependent on climate, location, and sunlight.  Finally (and perhaps most significant), passive homes are meant for small, box-shaped homes.  This means that the sprawling 4,000+ sq ft suburban tract homes are not likely to be conducive to passive heating. 

Plead read this New York Times article for more information.

The Mohawk Group, a company of four carpet brands, unveiled its LEED PLUS calculator – a free web-based tool that allows users to search building products and calculate LEED points and other industry environmental ratings in minutes – at the 2008 Greenbuild International Conference and Expo.

With the LEED PLUS calculator, customers can log in, choose a product, and then evaluate it against the following rating systems: LEED, CHPS (Collaborative For High Performance Schools), GGHC (Green Guide For Healthcare), LABS21 (Laboratories For The 21st Century), and compliance for all prevalent 3rd party certifications.  Results are delivered as a PDF report, which users can use as supplemental product documentation to be included in LEED certification submissions.  

The LEED PLUS calculator is powered by ecoScorecard, a software program that allows manufacturers to publish their green products with corresponding environmental characteristics on a web-based catalog so clients may quickly search by name, contribution or other attribute.

Companies like ecoScorecard continue to develop innovative software that provide building manufacturers with powerful tools to publish their green products with corresponding environmental characteristics.

On November 6, 2008 California Clean Tech Open hosted the California Clean Tech Open competition.  Clean Tech Open is an organization of leading entrepreneurs, academics, investors and companies, working together to accelerate the development of clean technology startups. 

This year’s Green Building Prize Winner, sponsored by Argonne National Laboratory, Lawrence Berkeley National Laboratory, National Renewable Energy Laboratory, Oak Ridge National Laboratory and Pacific Northwest National Laboratory was:  BottleStone!

BottleStone is a very cool material for residential and commercial use.  BottleStone is a new green surface material made of 80% post-consumer recycled glass, and provides a green alternative to stone slabs offering the same warm aesthetics of natural stone materials.

Green Building Category Runner Ups were:
GroundSource Geo  and  Solar Red

GroundSource Geo is new company in the geothermal industry with low impact drilling methods.

Solar Red is a company geared at slicing in half the cost of photovoltaic installations.  These guys are so new they don’t even have a website, but you can get their contact info by clicking here


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